precision sheet metal stamping
Product Description
Precision Metal Stamping is a mass metal processing process that uses Stamping tools to create sheet metal parts by pressing the material into the desired shape. This is done according to a pattern, with each section removed from the motherboard after stamping.
Precision metal stamping methods allow manufacturers to make parts that require bottom cuts, multiple features, or fragile walls for assembly.
It uses high-pressure equipment to press metal plates into molds, so the shape of the product has geometric precision and an excellent surface finish.
Precision metal stamping offers multiple advantages to manufacturers and end-users. These include:
Mass production
Precision metal stamping can make thousands to millions of parts in a single run. This is more productive than other metalworking processes, such as CNC Machining, manufacturing, or welding.
The process is very suitable for mass manufacturing, in which hardware parts are produced in large quantities.
uniformity
Precision metal stamping is universal, can produce a variety of components using the same tools, and requires little additional setup or adjustment between production runs.
As a result, precision metal stamping has a higher uniformity than other industrial processes. Because all products are stamped from sheet metal, they have the same wall thickness and nearly the same surface finish, making post-production assembly and quality control checks easier.
Precision Metal Stamping also supports mass customization of final products through automated variable design to quickly meet customers' unique requirements.
The quality of
Precision metal stamping is a universal process capable of producing a range of components with different surface finishes and tolerances.
It also produces parts with thin walls, deep drawing, and bottom cuts that would otherwise be challenging to produce using other processes, such as CNC machining or manufacturing.
This makes precision metal stamping an excellent choice for aerospace, medical implants, automotive, lighting, and consumer electronics development, where precise shapes and thin walls are required.
Precision metal stamping is one of the few technologies that can produce the specific thin-wall geometry required for demanding electronic packaging applications because of its ability to produce deep-drawing features.
Easy to use
Engineers and designers find precision metal stamping easy to use because it allows complex shapes to be replaced with the fewest tools.
This capability provides customers with greater design flexibility and opens the door to concept exploration early in product development.
It also helps them reduce costs by minimizing material waste since fewer mold changes are required per new part design iteration.
Precision metal stamping makes it easier to create precisely designed parts because they require less processing time for secondary processing throughout the production process. This leads to a more efficient workflow, especially if production is high.
Minimize material waste
Precision metal stamping is an economical manufacturing process because it uses the minimum amount of materials needed to make parts.
This feature allows manufacturers to make thin-walled products without complex secondary operations, such as CNC machining, which can be time-consuming and expensive.
Cost-effective
Precision metal stamping has lower start-up costs than large die-Casting machines used for mass production. This is therefore beneficial when the production demand is small but the quantity is still high.
It also provides a high degree of flexibility, allowing manufacturers to use design options to handle custom projects that could not be produced in any other way. That means they can earn higher profits without much initial investment.
Minimum secondary operations
For precision metal stamping, secondary operations such as thread cutting after production are usually not required. The process also creates a shapeless feature without any errors such as pre-drilling, countersunk head, or cutting thread. Secondary processing usually adds cost and time to market, but manual finishing is minimal after stamping, again saving money and time.
The product description
| Material | Aluminum, stainless steel, copper, brass, galvinized etc. |
| Size | Customized |
| Surface treatment | Powder coating, eletroplating, oxide,anodization |
| Technics | laser cut, bend, weld, stamp |
| Sample | Need to pay sample fee |
| Certification | ISO9001:2015 |
| OEM | Accept |
| Drawing Format | 3D/CAD/Dwg/IGS/STP |
| Color | Customized |
| Application | Appliance, Auto, Building, Capital equipment, Energy, Instrumentation, Medical device, Telecommunications |
Often ask questions
What parts can you buy from Bergek?
CNC machining milling parts/turning parts, stamping parts, sheet metal processing parts, bending parts
Why should you buy from Bergek instead of another vendor?
Focus on CNC processing and sheet metal processing, provide CNC turning, CNC milling, stamping bending, sheet metal manufacturing one-stop solution.
Can Bergek make the blueprints for me?
We do not provide design services. You are responsible for submitting 2D and 3D CAD drawings and then we can provide a manufacturing design review upon receipt of your order.
Bergek is a world-class manufacturing service provider in Shenzhen. We have advanced equipment to provide a full range of custom products to manufacturers around the world, focusing on CNC machining and sheet metal processing. Our goal is to make it easier to customize parts. So why not come and see our facilities for yourself? We stand ready to help you bring your next product to market, let us help you succeed! Please contact us with your inquiry.
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Product Categories : Sheet Metal Fabrication > Sheet Metal Stamping